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Expert Limestone Kiln Fabrication, Repairs, and Maintenance Services


At AC Engineering, we specialise in delivering professional limestone kiln fabrication, repair, and maintenance solutions. With years of experience in industrial engineering, we understand the unique challenges that come with operating and maintaining high-temperature equipment. Our expertise ensures that your operations run smoothly, minimising downtime and optimising performance.

Comprehensive Limestone Kiln Services

We offer end-to-end services tailored to meet the specific needs of limestone kiln operators. From initial assessment to fabrication and final installation, our team is committed to delivering high-quality workmanship at every stage.

Key Services:

  • Kiln Fabrication: Precision-crafted kiln components using advanced CNC plasma cutting technology.

  • Repairs and Maintenance: Expert replacement of worn or damaged parts, ensuring reliable performance.

  • On-Site Installation: Seamless installation services to minimise operational disruption.

  • Custom Solutions: Bespoke designs tailored to withstand extreme temperatures and operational demands.

Recent Project Highlight: Pre-Heater Transfer Chute Re-Plating

A recent project demonstrated our ability to handle complex repairs under tight time constraints. The pre-heater transfer chute of a limestone kiln required urgent attention due to extreme heat distortion. Here is how we successfully completed the project:

Initial Assessment:

We identified severe distortion in the original plates, necessitating complete replacement. Our team conducted precise measurements to ensure accurate fabrication.

Preparation and Fabrication:

  • All parts were cut using our state-of-the-art CNC plasma cutting equipment.
  • Refractory anchors were welded in our workshop, reducing the time required on-site.

On-Site Execution:

  • During the removal of the transfer chute, we discovered additional issues with the kiln inlet cone and refractory plate. These components were also replaced.
  • The kiln cone section was fabricated promptly in our workshop to maintain project timelines.

Installation:

  • Partnering with a trusted HIAB company, we ensured the safe lifting and placement of fabricated items.
  • All components were fully welded, and refractory anchors were securely installed, ready for the refractory application.

Completion:

  • The transfer chute was reinstalled, along with all necessary seals, within a three-week period, ensuring minimal disruption to operations.

Why Choose Us for Your Kiln Needs?

  • Industry Expertise: Our team has extensive experience in handling high-temperature equipment, ensuring efficient and durable solutions.

  • Advanced Technology: We utilise cutting-edge CNC plasma cutting and fabrication techniques for precise and reliable results.

  • Commitment to Quality: From materials to workmanship, quality is our top priority.

  • Safety First: We adhere to stringent safety protocols, protecting both equipment and personnel.

  • Rapid Turnaround: We understand the importance of operational uptime and work diligently to meet tight deadlines.

Partner with AC EngineeringToday

Maintaining and repairing limestone kilns requires a combination of expertise, precision, and efficiency. At AC Engineering, we are dedicated to providing services that not only meet but exceed your expectations. From routine maintenance to complex repairs, we have the skills and resources to keep your kiln running at peak performance.

Contact us today to discuss your project requirements and learn how our team can support your operations with expert fabrication, repairs, and maintenance services.